Methods and Apparatus for Prepaid Card Packaging

ABSTRACT

Techniques for providing cost effective and tamper evident prepaid card packaging are described. By containing a relatively wide glued area by gluing two relatively tin side panels together, the resulting package is highly resistant to being slit open on an edge without the effort to open the package being highly evident. A foldover magnetic stripe panel provides additional thickness to a portion of the package typically read by a magnetic strip reader while allowing very thin side panels.

RELATED APPLICATIONS

The present application is a continuation of and claims the benefit ofU.S. patent application Ser. No. 12/140,443 filed Jun. 17, 2008 whichclaims priority from U.S. Provisional Patent Application No. 61/052,445filed May 12, 2008 both of which are incorporated herein by reference intheir entirety.

FIELD OF INVENTION

The present invention relates generally to improvements in prepaid cardpackaging, and more particularly to advantageous aspects of paperpackaging of prepaid cards.

BACKGROUND OF THE INVENTION

As prepaid cards have become more and more prevalent, techniques forcost effectively packaging such cards in a tamper evident manner arehighly desirable. While a wide variety of previous approaches have beentried, many such approaches have failed to provide the right balance offeatures. For example, a highly secure package may be too hard to openby a legitimate customer after purchase, too expensive or both. A verycost effective package may be too susceptible to fraud.

SUMMARY OF THE INVENTION

To such ends, as well as to address other issues addressed furtherbelow, one aspect of the present invention addresses a bi-panel having afold line with a first panel to one side of the fold line and a secondpanel to the other side of the fold line, the first panel having an areareserved for a product literature insert on an inside face and thesecond panel having an area reserved for a card located within a no glueregion on an inside face; and a wide glue area between the no glue areaand the edges of the second panel.

According to a further aspect of the invention, the fold line may bescored.

According to another aspect, the wide glue area is at least 0.5″ wideand may advantageously be approximately 0.625″ for standard credit cardsized gift card.

In another aspect, glue is applied to the wide glue area, the bi-panelis folded about the fold line, and the glue is activated to form atamper evident seal which is at least 0.5″ wide and preferably isapproximately 0.625″ wide for a card which has standard sized creditcard size.

In another aspect, the bi-panel is a material having a thickness rangingfrom 0.006″-0.016″.

According to another aspect, the second panel has a magnetic stripe flapextending from a bottom edge.

In a further aspect, the magnetic stripe flap is folded about a foldline and glued to the back of the second panel. In this arrangement thebi-panel may suitable be 8 point paper and the flap is approximately0.75″ wide.

According to a further aspect, a bar code or bar codes or a magneticstripe or both are located on an outside face of either the first orsecond panel or both.

Another aspect of the invention addresses a method for making a tamperevident card carrier comprising forming a bi-panel having a fold linewith a first panel to one side of the fold line and a second panel tothe other side of the fold line, the first panel having an area reservedfor a product literature insert on an inside face and the second panelhaving an area reserved for a card located within a no glue region on aninside face; and a wide glue area between the no glue area and the edgesof the second panel.

In a further aspect, this method comprises scoring the fold line.

According to another aspect, the method comprises applying glue to thewide glue area which is at least 0.5″ wide and preferably isapproximately 0.625″ wide for a standard credit card sized card.

In another aspect, the method comprises gluing a gift card to the areafor a card with fugitive glue; and gluing a product literature insert tothe area for a product literature insert with fugitive glue.

Another aspect of a method addresses applying glue to the wide gluearea; folding the bi-panel about the fold line; and activating the glueto form a tamper evident seal which is at least 5″ wide.

In a further aspect of the method, the bi-panel is a material having athickness ranging from 0.006″-0.016″.

Another aspect of the method addresses forming a magnetic stripe on aflap extending from a bottom edge of the second panel.

Another aspect of the method comprises folding the flap about a foldline; and gluing the flap to the back of the second panel. Further inthis method, the bi-panel may advantageously be 8 point paper and theflap is approximately 0.75″ wide. Additionally the method may furthercomprise forming a bar code on a magnetic stripe on an outside face ofeither the first or second panel.

A more complete understanding of the present invention, as well as otherfeatures and advantages of the invention, will be apparent from thefollowing detailed description, the accompanying drawings, and theclaims.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 shows an open card carrier blank utilized to form a gift cardcarrier in accordance with a first alternative of a first embodiment ofthe invention;

FIG. 2 shows the back of an assembled card carrier in accordance with asecond alternative arrangement;

FIG. 3 shows an assembled card carrier in accordance with a thirdalternative arrangement;

FIG. 4 shows an open card carrier blank utilized to form a gift cardcarrier in accordance with a second embodiment of the invention;

FIGS. 5-7 show the inside of an open paper blank utilized to form a giftcard carrier in accordance with a third embodiment of the invention; theoutside of the blank illustrating the foldover of a magstripe to theoutside back; the magstripe folded over and glued to the outside back;and perforations of the outside back and front; respectively, of thethird embodiment of the invention;

FIGS. 8A and 8B (collectively FIG. 8) show a fourth embodiment of theinvention; and

FIGS. 9A and 9B (collectively FIG. 9) show a method for making a cardcarrier in accordance with the present invention.

DETAILED DESCRIPTION

FIG. 1 shows a card carrier blank utilized to form a gift card carrier100 in accordance with a first embodiment of the present invention. Morespecifically, FIG. 1 shows a bi-panel arrangement in which a first panel110 and a second panel 120 are folded about a centerline 130 and gluedshut to form a gift card carrier as described in further detail below.Aspects of two additional alternative gift card carriers of the firstembodiment are illustrated in FIGS. 2 and 3, respectively. Illustrativedimensions are included in FIG. 1 for the gift card carrier 100 for usewith a gift card which is the size of a standard credit card. Apresently preferred material for carrier 100 is 12 point white paperhaving a nominal thickness of 0.012″. It will be recognized that otherdimensions may be suitably employed for cards having other dimensionsand that materials other than paper may be suitably employed.

First panel 110 has a rectangular area 112 where a terms and conditionpamphlet or other product literature insert 10 may be suitably attachedwith fugitive glue, for example, which allows the pamphlet or insert tobe readily removed by a customer that purchases the gift card uponopening the carrier 100. First panel 110 also includes a first smallerhangtag cutout 114.

Second panel 120 has a first rectangular area 122 where a gift card 20is suitably attached with fugitive glue, for example, allowing the giftcard to be readily detached from the carrier once a customer haspurchased the gift card and opened the carrier 100. A second area 124 isa tolerance area within which the gift card may be acceptably mounted.In FIG. 1, card 20 is shown centered within the tolerance area 124. Athird area 126 defines a no glue region. Third area 126 is larger thanthe acceptable card placement area 124 so that a no glue buffersurrounds the card 20. Second panel 120 also includes a second largerhangtag cutout 128. Additionally, the second panel 120 includes asemicircular slot 129.

In this embodiment, glue is adhered or otherwise applied around theedges of both panels 110 and 120. In one approach, the glue is appliedeverywhere except the glue free zones with a glue applicator as part ofthe process of printing the card carrier with any text, such as themanufacturer's name or logo, the card company, name, logo and the like,or any other printed text, advertising materials and the like that aredesired to be printed on the carrier 100.

Then, the gift card 20 is attached to the panel 120, and the pamphlet orproduct literature insert 10 is attached to panel 110. The panels arefolded together about centerfold line 130 like a clamshell so that thecutouts 114 and 128 form a hangtag opening for hanging the gift cardsealed in the carrier 100 for display. Where glue applied duringprinting is utilized, heat and pressure are applied to activate the glueand to seal the panels 110 and 120 together The seal formed ispreferably at least 0.5″ wide and even more preferably is approximately0.625″ wide which is the case when glue is applied everywhere except theglue free zones. In a second approach, after the booklet and card areattached, hot melt glue is applied to one or both of the panels 110 and120 in a bead or in dots with a pressure gun applicator. Where hot meltglue is employed, the closed carrier is rolled between rollers as theglue cools and sets so that the glue is applied uniformly and a widearea seal is formed.

In a first alternative of the first embodiment, the exterior of carrier100 does not include any further external features though it will berecognized that as noted above a wide variety of printed material may beadded as desired.

FIG. 2 shows back panel 140 of a second alternative carrier 200 afterthe panels 110 and 120 have been glued together. In the alternativeshown, a barcode 245 is printed on the back panel 240 of the carrier200. This barcode 245 may be utilized as an activation reference code.Additional bar codes not shown may be utilized as a sales reference codeto be scanned by a bar code scanner in a known manner, for manufacturingtracking purposes, or the like.

When the two panels 110 and 120 have been folded and glued together, itis seen from FIG. 1 that the bottom edge of card 20 is 0.875″ above thebottom edge of carrier 100. If the bottom edge of card 20 is placed atthe bottom of the acceptable card placement area, it is still 0.750″above the bottom edge of carrier 200. It is further seen from FIG. 1that with the approach in which glue is applied during printing, gluecan be applied in a relatively wide area 0.625″ wide all around the noglue region 126. With the application of hotmelt glue a similarly broadswath of glue can surround the no glue region 126.

As further seen in FIG. 2, upon assembly of the carrier 100, slot 129results in an external opening tab 130 which can be pulled by apurchaser to begin to tear open the carrier 100 to get access to thegift card sealed inside. It also creates a vent which allows internalair to escape upon a change of temperature, pressure or the like withoutdamaging the seal. Finally, it also allows a simple visual confirmationthat a card is contained in the carrier 100. It will be recognized thatalternative venting slots may be employed, such as a simple parenthesisshaped arc or arcs, or a diagonal cut or cuts. As a first example, if ashipment of gift cards is being transported by truck to Phoenix on a hotsummer day, the high temperature in the truck might cause the internalair to expand. If the package had an airtight seal, that seal or thepackaging could be damaged. As a second example, if a gift card in asealed carrier is purchased and sent by air as a Christmas gift, thechange in air pressure as the plane goes from near sea level to altitudewould result in expansion of the interior air if the package wasperfectly sealed, again possibly damaging the seal or the package.

A third alternative gift card carrier 300 is illustrated in FIG. 3. Inthis alternative, the gift card carrier 300 is preferably formed from ablank like that of FIG. 1; however, the back surface 340 of theassembled card 300 has a magstripe 345 rather than the barcode 345 shownin FIG. 2. Although not shown, it will be recognized that a furtheralternative employs both a barcode or barcodes and a magstripe.

It is presently preferred that the magstripe 345 of carrier 100 bereadable by a standard magstripe reader designed for reading themagstripe on a standard credit card. Such a credit card has a nominalthickness of 30 mils or 0.030″. As a result, the rollers of the standardcredit card reader are spaced so that a card somewhat thicker or thinnerthan 0.030 inches can be read, but cards substantially thicker orthinner may be susceptible to jamming or fail to read as a result of thefailure of the magnetic stripe to register with the read head.

With card 20 having a nominal thickness of 30 mils and two layers of 12point paper, the thickness of carrier 100 where the card is sandwichedis approximately 0.054″. However, the bottom 0.750″ at the bottom ofcarrier 100 where magstripe 345 is found is only approximately 0.024″thick and can be fed through the rollers of a standard swipe reader.

A further advantage of all three alternative carriers 100, 200 and 300of the first embodiment is that the thinness of the 12 point paper stockand the width of the glued area between the card 20 and the edges ofcarriers makes the resulting carriers highly tamper evident with respectto a type of fraud where someone intent on removing cards withoutdetection takes a razor, knife, or the like and attempts to slit openthe carrier on one of its edges. Where a glue is selected so that it isharder to cut or as hard to cut as the paper and the paper is thin sothat it does not provide a guide for the cutting edge, one intent onfraud cannot readily cut the carrier open without the tampering beingevident by causing visual damage to the carrier.

Aspects of a second embodiment of a card carrier in accordance with thepresent invention are illustrated in FIG. 4. In FIG. 4, a top foldtablet card carrier 400 is illustrated. Similar to the embodiment ofFIG. 1, a first panel 410 includes a first area 412 reserved for a termsand conditions pamphlet or other product literature insert. Noliterature is shown in FIG. 4. First panel 410 also includes a firstsmaller hangtag cutout 414.

Second panel 420 has a first area 422 reserved for attaching a giftcard. No gift card is shown in FIG. 4. A second area 424 illustrates alarger tolerance area within which the gift card may be acceptablymounted. A third area 426 defines a no glue region. Second panel 420also includes a second larger hangtag cutout 428. Additionally, thesecond panel 420 includes a semicircular slot 429.

In this second embodiment, glue is applied around the edges of secondpanel 420 in either of the two ways described above in connection withFIG. 1. A gift card is attached to the panel 420. A terms and conditionpamphlet or other product literature insert is attached to panel 410.Glue may be preapplied during printing as discussed above and the panelsare then folded together about top fold line 430. The package is thensealed using a high pressure heat press that activates the glue asdiscussed above. Alternatively, as also discussed above, hot melt gluemay be applied and then after folding the panels together, the cardcarrier is rolled under pressure rollers to seal the package with a wideseal area. In a first alternative, the carrier 400 has no externalbarcode or magstripe. In a second alternative, the carrier 400 has abarcode as seen in FIG. 2 and in a third alternative, the carrier 400has a magstripe as seen in FIG. 3.

FIG. 5 shows a gift card carrier blank used to form a gift card carrier500 in accordance with a third embodiment of the present invention. Morespecifically, FIG. 5 shows a bi-panel arrangement in which a first panel510 and a second panel 520 are folded about a centerline 530 and gluedshut to form a gift card carrier as described in further detail below.Illustrative dimensions are included in FIG. 5 for the gift card carrier500 for use with a gift card which is the size of a standard creditcard. A presently preferred material for carrier 500 is 8 point whitepaper having a nominal thickness of 0.008″ It will be recognized thatother dimensions may be suitably employed for cards having otherdimensions.

First panel 510 has a rectangular area 512 where a teens and conditionpamphlet or other product literature insert 10 is suitably attached withfugitive glue, for example, which allows the booklet to be readilyremoved by a customer that purchases the gift card upon opening carrier500. First panel 510 also includes a first smaller hangtag cutout 514.In this embodiment, area 512 is also a no glue area and glue may beapplied during printing outside this area or hot melt glue may beapplied as discussed above.

Second panel 520 has a first area 522 where a gift card 20 is suitablyattached with fugitive glue, for example, allowing the gift card to bereadily detached from the carrier. A second area 524 illustrates atolerance area within which the gift card may be acceptably mounted. Athird area 526 defines a no glue region. Third area 526 is larger thanthe acceptable card placement area 524 so that a no glue buffersurrounds the card 20. Second panel 520 also includes a second largerhangtag cutout 528. Additionally, the second panel 520 includes a threequarter inch flap 527 with a half inch magstripe 528. As discussedfurther in connection with FIGS. 6 and 7 below, the flap 527 is foldedover to the back of carrier 500 and glued to the back of second panel520.

FIG. 6 shows back 540 of the carrier 500 with the flap 527 in theprocess of being folded about fold line 529. In a presently preferredembodiment, the back of panel 520 also includes a white area 525 for theprinting of a barcode or other desired information.

As seen in FIG. 7, the flap 527 has now been glued to the back of thepanel 520. Since the flap has a thickness of 0.008″ and each panel has athickness of 0.008″, the total thickness of the finished carrier 500 atthe magstripe is 0.024″ so the magstripe can be read by a typicalmagstripe reader as discussed above.

FIG. 7 further illustrates a number of lines of perforations 531, 533,535 and 537. In a presently preferred embodiment, these perforations arecut by a disc with 12 teeth per inch. The cuts are 0.0150″ and ties are0.0075″. The resulting perforations allow the customer purchasing theend product to tear it open after purchase to obtain access to the card20 and literature 10. Someone intent on fraud cannot readily open thepackage without it being tamper evident.

In this third embodiment, after folding and gluing bottom panel 527 tothe back panel, glue is applied around the edges of second panels 510and 520. In one approach, the glue is applied everywhere except the gluefree zones 512 and 526 as part of the process of printing the cardcarrier with any text, such as the manufacturer's name or logo, the cardcompany, name, logo and the like, or any other printed text, advertisingmaterials and the like that are desired to be printed on the carrier500. In a second approach, hot melt glue is applied outside the gluefree zones to one or both of the panels 510 and 520 in a bead or in dotswith a pressure gun applicator.

Then, the gift card 20 is attached to the panel 520. The productliterature booklet 10 is attached to panel 510. The panels are foldedtogether about scored centerfold line 530 like a clamshell so that thecutouts 514 and 528 form a hangtag opening for hanging the gift cardsealed in its carrier 500 for display. Where printed glue is utilized,heat and pressure are applied to activate the glue and to seal thepanels 510 and 520 together. Where hot melt glue is employed, the closedcarrier is rolled between rollers as the glue cools and sets.

When the two panels 510 and 520 have been folded and glued together, itis seen from FIG. 8 that the bottom edge of card 20 is more than 0.750″above the bottom edge of carrier 500. With the bottom edge of card 20placed at the bottom of the acceptable card placement area, it is stillat least 0.750″ above the bottom edge of carrier 500. It is further seenfrom FIG. 7 that with the printed glue approach, glue can be applied ina wide area 0.625″ wide all around the no glue regions 512 and 526. Withthe application of hotmelt glue, a similarly broad swath of glue cansurround these no glue regions.

Upon purchase of the carrier 500, the perforations can be torn by apurchaser to tear open the carrier 500 to get access to the gift cardsealed inside.

It is presently preferred that the magstripe 528 of carrier 500 bereadable by a standard magstripe reader utilized for reading themagstripe on a standard credit card. Such a credit card has a nominalthickness of 30 mils or 0.030″. As a result, the rollers of the standardcredit card reader are spaced so that a card somewhat thicker or thinnerthan 0.030 inches can be read, but cards substantially thicker orthinner may be susceptible to jamming or fail to read as a result of thefailure of the magnetic stripe to register with the read head.

With card 20 having a nominal thickness of 30 mils and two layers of 8point paper, the thickness of carrier 500 where the card is sandwichedis approximately 0.046″. However, the bottom 0.750″ at the bottom ofcarrier 300 where magstripe 345 is found is 0.024″ thick and can be fedthrough the rollers of a standard swipe reader.

A further advantage of the carrier 500 is that the thinness of the 8point paper stock and the width of the glued area between the card 20and the edges of the carrier makes the resulting carrier highly tamperevident with respect to a type of fraud where someone intent on stealingcards takes a razor, knife, or the like and attempts to slit open thecarrier on one of its edges. Where a glue is selected so that it isharder to cut or as hard to cut as the paper and the paper is thin sothat it does not provide a guide for the cutting edge, one intent onfraud cannot readily cut the carrier open without the tampering beingevident.

While a presently preferred third embodiment is shown, it will berecognized that variations on this embodiment may be readily made bythose of skill in the art. For example, with 6 point paper, inside frontpanel 510 can also have a foldover flap like the magstripe flap 527 butwithout a magstripe, so that the overall thickness is still 0.024″ a thebottom where the magstripe is to be passed through a magstripe reader.Decorative edging or printing may be applied to the front panel flap soit is aesthetically pleasing to purchasers.

FIGS. 8A and 8B (collectively FIG. 8) show a fourth embodiment of a cardcarrier 800 in accordance with the present invention. In FIG. 8, a firstpanel 810 of 24 point white paper and a separate second panel 820 of 24point white paper are shown. For standard credit card sized gift cards,the dimensions of these two panels will preferably be the same as thoseshown for panels 110 and 120 in FIG. 1, respectively. Panel 810 has afirst smaller hangtag cutout 814. Panel 820 has a second larger hangtagcutout 828. As addressed above, it will be recognized that thinner papermay be employed in place of 24 point white paper and that an overallbottom thickness of 0.048″ will be too thick for reading with a standardmagstripe reader with an approximately 30 mil reader head spacing.

First panel 810 has a rectangular area 812 where a terms and conditionspamphlet or other product literature insert 10 may be suitably attachedwith fugitive glue, for example, which allows the booklet to be readilyremoved by a customer that purchases the gift card upon opening carrier800. Second panel 820 has a first area 822 where gift card 20 issuitably attached with fugitive glue. In this fourth embodiment glue isadhered round the edges of either of the two panels 810 and 820. The twopanels are aligned together and the glue is activated as discussedabove.

FIGS. 9A and 9B (collectively FIG. 9) illustrate aspects of a method 900of making a tamper evident card in accordance with the presentinvention. In step 902, a bi-panel is formed having a fold line with afirst panel to one side of the fold line, the first panel having an areareserved for a product literature insert on an inside face and thesecond panel having an area reserved for a card located within a no glueregion on an inside face. A wide glue area between the no glue area andthe edges of the second panel is also established.

In step 904, the fold line is scored. In step 906, glue is applied tothe wide glue area. The wide glue area is preferably at least 0.5″ wideand for a standard credit card sized card may advantageously be 0.625″wide.

In step 908, a gift card is glued to the area for a card with fugitiveglue. In step 910, a product literature insert is glued to the area fora product literature insert with fugitive glue.

In step 912, the bi-panel is folded about the fold line. In step 914,the glue is activated to form a tamper evident seal which is at least0.5″ wide.

In an optional step 916, a magnetic stripe is formed on a flap extendingfrom a bottom edge of the second panel. In an optional step 918, theflap is folded about a fold line and glued to the back of the secondpanel.

In a further optional step 920, a bar code or a magnetic stripe or bothare formed on an outside face of either the first or second panel.

While the present invention has been disclosed in the context of variousaspects of presently preferred embodiments, it will be recognized thatthe invention may be suitably varied and applied to other environmentsconsistent with the teachings above and the claims which follow. By wayof example, while the present invention is described in connection withembodiments for standard credit card sized cards, it will be recognizedthat the present teachings may be adapted to other shapes and sizes ofcards, such as key fob or key chain cards, smart cards, and the like.Further, while the present invention is described in connection withembodiments in which paper is employed, it will be recognized thatvarious other types of materials, such as plastics and the like, may besuitably employed so long as that material can be cut, folded andadhered consistent with the teachings herein. Additionally, whilepresently preferred approaches to gluing panels together have beendescribed, variations thereon will be readily adapted to the demands ofa particular environment or context.

1. A tamper evident card carrier comprising: a first panel having aninside face having an area reserved for a product literature insert onthe inside face; a second panel having an inside face having an areareserved for a card located within a no glue region on the inside face;a gift card attached to the area reserved for a card; and a wide gluearea between the no glue area and the edges of the second panel. 2-20.(canceled)
 21. The tamper evident card carrier of claim 1 wherein thewide glue area is at least 0.5″ wide.
 22. The tamper evident cardcarrier of claim 1 wherein a gift card is attached to the area for acard with fugitive glue; and a product literature insert is attached tothe area for a product literature insert.
 23. The tamper evident cardcarrier of claim 22 wherein glue is applied to the wide glue area, theinside face of the first panel and the inside face of the second panelare placed against each other, and the glue is activated to form atamper evident seal which is at least 0.5″ wide on all four sides of thetamper evident card carrier.
 24. The tamper evident card carrier ofclaim 1 wherein the first panel is a material having a thickness rangingfrom 0.006″-0.016″.
 25. The tamper evident card carrier of claim 1wherein the second panel is a material having a thickness varying from0.006″-0.016″.
 26. The tamper evident card carrier of claim 1 whereinthe second panel has a magnetic stripe.
 27. The tamper evident cardcarrier of claim 26 wherein the magnetic stripe is formed on a flapextending from a bottom edge of the second panel and the flap is foldedabout a fold line and glued to the back of the second panel.
 28. Thetamper evident card carrier of claim 27 wherein the bi-panel is 8 pointpaper and the flap is approximately 0.75″ wide.
 29. The tamper evidentcard carrier of claim 1 further comprising a bar code or a magneticstripe on an outside face of either the first or second panel.
 30. Amethod for making a tamper evident card carrier comprising: forming saidcarrier from a first panel and a second panel, the first panel having anarea reserved for a product literature insert on an inside face and thesecond panel having an area reserved for a card located within a no glueregion on an inside face; and a wide glue area between the no glue areaand the edges of the second panel.
 31. The method of claim 30 furthercomprising: applying glue to the wide glue area which is at least 0.5″wide.
 32. The method of claim 30 further comprising: gluing a gift cardto the area for a card with fugitive glue; and gluing a productliterature insert to the area for a product literature insert withfugitive glue.
 33. The method of claim 32 further comprising: applyingglue to the wide glue area; placing the inside face of the first paneland the inside face of the second panel against each other; andactivating the glue to form a tamper evident seal which is at least 5″wide.
 34. The method of claim 30 wherein the first panel is a materialhaving a thickness ranging from 0.006″-0.016″.
 35. The method of claim30 wherein the second panel is a material having a thickness rangingfrom 0.006″-0.016″.
 36. The method of claim 30 further comprising:forming a magnetic stripe on a flap on the second panel.
 37. The methodof claim 36 wherein the flap extends from a bottom edge of the secondpanel and further comprising: folding the flap about a fold line; andgluing the flap to the back of the second panel.
 38. The method of claim37 wherein the second panel is 8 point paper and the flap isapproximately 0.75″ wide.
 39. The method of claim 30 further comprising:forming a bar code or a magnetic stripe on an outside face of either thefirst or second panel.